The monitoring of mould level during continuous casting is amongst the most important measurements in the steel industry. Besides preventing overflowing, the highly accurate measurement of mould level is essential for producing high quality steel.
castXpert LB 452
castXpert is the state-of-the-art measuring system for precise and reliable monitoring of mould level. Due to the many years of experience in mould level applications, as well as the close collaboration with customers from the international steel industry, castXpert perfectly serves the specific requirements of this measuring task. Important features are:
- Highest accuracy and reliability for an optimum of casting performance.
- Temperature measurement in the probes
- Easy to use software interface and touch screen panel
- Quick and easy calibration procedures
- Optional Profibus DP interface
There are two types of mould level measurements available:
GAMMAcast
With a cycle time of 5ms the radiometric measuring system is the fastest on the market. Due to the high-sensitive and high-quality detectors, GAMMAcast provides an outstanding measuring accuracy as well as long-time reliability.
With an improved detector design and the innovative cable connection technology “PlugProtect” the durability of GAMMAcast regarding moisture intrusion, mechanical strain and electromagnetic compatibility has been optimized.
The new AOS function (Accuracy Optimized Source) makes it possible to get an adapted distribution of activity over the measuring range. Thus receiving a better accuracy in the upper measuring range without increasing the total source size at all.
One castXpert evaluation unit can serve up to four strands, irrespective of mould size. Every measuring channel has its own power supply, CPU etc., so it works completely independent and ensuring for highest operational safety.
ECcast (in cooperation with ERGOLINES)
The electromagnetic mould level measurement system has been developed in cooperation with ERGOLINES. The use of eddy currents has proven to be a reliable method for mould level measurement – especially in slab casting applications. Casting powder or slag doesn’t affect the measurement performance and compatibility with electromagnetic brakes and stirrers is given as well.
ECcast can be used as stand-alone system without the need of nuclear sources- or in combination with the radiometric measurement technology GAMMAcast to provide you with additional information on your process like powder thickness or an extended measuring range for cast start.
Up to two ECcast systems can be connected to one castXpert evaluation unit. When combining ECcast and GAMMAcast the evaluation unit is capable to serve both systems.
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