The perfect measurement solution!
Level measurements under extreme conditions can only be done with the help of radiometric measurement technology, which has been tried and tested for more than 70 years - a technology invented by Berthold. Externally applied gamma radiation penetrates thereby the measuring vessel and this is weakened depending on the vessel level. A detector located on the opposite side of the vessel measures the incoming radiation and can determine the level very accurately from the radiation attenuation. This level value is displayed either directly on site or integrated in a PLC or process control system. Berthold is unique in the specialization in contactless measurements in the process industry worldwide.
Quality and safety
- 70 years of experience of the world market leader in radiometric level measurement technology ensure your project success
- Accurate and reliable
- No wear and tear
- Worldwide service and support
Simple and intuitive operation
- Not influenced by temperature, pressure, dust, colour, conductivity or chemical product properties
- Universally applicable for all vessel types, no system modification required
Customized solutions for level measurement which ideally comply with the existing requirements may be achieved by using various detectors and sources. They can be combined in various ways and may also be inserted in dip pipes. Which of these possibilities is selected depends on the measurement geometry, accuracy requirements and the economic aspects.
Rod source / point detector
Best technical solution with the most benefits for the user.
- Best accuracy and stability
- Linear sensitivity over the entire range
- Least influenced by NDT
- Simple spare parts stocking/handling, in case of several measurements
Rod source / rod detector
For special applications like vessels with small diameters or thick walls
- High accuracy paired with a linear sensitivity over the entire range
- Lowest source activity
- Reduced influence of gas density variations when using a dip pipe and a short detector-source distance
Point source / rod detector
Standard arrangement, usable for most applications
- Most cost efficient
- Easy installation
Point sources are widely used in literally any measurement task, whether it is density, level or the use as limit switch. They usually comprise an inner source capsule, which securely encapsulates the radioactive material and a shield with a shutter mechanism to block the radiation in a controlled way.
A rod source is a device where the active area is continuously distributed over the complete measuring range. This can be done by winding an activated Cobalt wire (Co-60) on a carrier. One of the benefits of a rod source is, that a “perfectly” linear calibration of the detected signal (count rate vs. level %) can be achieved, meaning the percent change of the count rate is direct related to the percent change of the process value.
Detectors with a small scintillator are called point detectors. They often employ a small cylinder as scintillator, e.g. 50 mm diameter and 50 mm in height. They are typically used for density applications but also for level switch or continuous level measurements. Depending on the measurement task, other scintillator sizes may be used. Due to the small sensitive volume of a point detector it is not greatly affected from background radiation. Additionally, point detectors can be easily equipped with a lead collimator to further suppress sensitivity to background radiation.
In some cases, it is beneficial to have the scintillator covering a longer range, this is called a rod detector. Typically, in level measurements either source or detector span over the whole measuring range. Their length can be up to 8 m. The main benefit of a rod detector is its lower cost compared to a rod source. Albeit, the rod source would be the technologically superior system. The gamma radiation which a rod detector is able to detect, is influenced by the geometry of the radiation array. However, as rod detectors are typically not shielded (and a shield would diminish the cost advantage) they are much more sensitive for changes in natural background radiation making this effect dominant to most other errors. Particularly, taking into mind that fluctuations of ± 15 % i.e. through accumulation of Radon-222 and its decay products, e.g. after rain, are possible, which we will demonstrate later on.
Whitepaper "Radiometric Measurements – Accuracy, repeatability and errors"
Berthold has published the whitepaper “Radiometric Measurements – Accuracy, repeatability and errors”, wherein the radiometric measurements are explained and how your process can be performed with highest accuracy and reproducibility and the error sources can be minimized. The paper explains the nature and causes of these errors, and identifies solutions where these errors can be suppressed through the application of „best practices“ and proper design.
Whitepaper “Managing Interference Radiation in Radiometric Level Measurements”
Berthold has published the whitepaper “Radiation Interference Discrimination (RID) – Managing Interference Radiation in Radiometric Level Measurements”, wherein the common sources of interference radiation is identified and how affects nucleonic measurements is explained. The paper elaborates on how Berthold with its highly sophisticated radiation interference detection (RID) feature helps plant operators to maintain a reliable and repeatable measurement.
Do you need help selecting the level measurement system that best fits your industry and application?
The engineers and service technicians of Berthold Technologies are wherever they are needed. This guarantees you expert and skilled support ranging from advice on engineering through to the operation of the system. We are here for you worldwide!